Deploy a complete AI manufacturing team that manages production scheduling, quality control, and predictive maintenance. Real MES integration. Full accountability. Measurable OEE improvement.
The average manufacturer runs at 65% OEE when world-class is 85%. That's 20% of your capacity — and profit — left on the floor every single day.
Equipment fails without warning. Production stops. By the time maintenance arrives, you've lost hours and thousands in output.
Process drift happens gradually. By the time you catch it, you've shipped defects. Returns, rework, reputation damage.
No visibility into capacity. Can't promise delivery dates. Every order is a negotiation. Planners spend 60% of their time reacting to exceptions.
No predictive capability. Fix it when it breaks. Maintenance backlog grows. Critical equipment running on borrowed time.
For a $50M annual output plant at 65% OEE:
Imagine 85%+ OEE. Equipment that tells you when it will fail before it does. Quality so tight you trust every piece. Schedules you can actually keep.
"Manufacturers using AI for operations see 15-25% OEE improvement, 40% reduction in unplanned downtime, and 35% lower quality costs within 12 months."— McKinsey, "Smart Manufacturing at Scale", 2024
Know when equipment will fail 2-4 weeks in advance. Schedule maintenance during planned downtime. Zero surprise breakdowns.
See availability, performance, and quality in real-time. Every line, every shift. Know exactly where you're losing value and why.
SPC monitoring catches process drift before defects happen. Automated inspection schedules. Zero escapes to customers.
AI creates schedules that maximize throughput while minimizing changeovers. Automatically adjusts for capacity constraints and rush orders.
Automatic detection and escalation of anomalies. Material shortages, quality holds, equipment issues — handled before they become crises.
AI identifies patterns humans miss. Root cause analysis on every issue. Recommendations for process improvements backed by data.
Four specialized agents, working as a coordinated team. Human VP sets strategy. AI executes flawlessly.
Your right hand. Coordinates production, quality, and maintenance. Tracks OEE in real-time, manages exceptions (breakdowns, quality holds, shortages), generates daily production reports, and escalates critical issues. Reports to VP Manufacturing, directs the team.
Optimizes production schedules to meet demand while maximizing efficiency. Creates and maintains schedules, sequences orders to minimize changeovers, tracks capacity vs demand, monitors line output, and adjusts real-time for exceptions.
Ensures product quality meets specifications and prevents defects from reaching customers. Schedules inspections, monitors SPC control charts, identifies out-of-control conditions, logs non-conformances, coordinates root cause analysis, and tracks CAPAs.
Maximizes equipment availability through proactive maintenance. Schedules preventive maintenance by time/usage, monitors sensors for predictive maintenance (vibration, temperature), analyzes trends to predict failures, creates and prioritizes work orders, and tracks asset health scores.
Event triggers, scheduled tasks, and visual workflows — ready to deploy.
Automatic responses to key events in your MES and quality systems:
Automated routines that keep production optimized:
Pre-built workflows for manufacturing processes:
All automations are pre-configured. Connect your MES and they start working immediately.
Enter your plant's current metrics. See what you're leaving on the floor.
Enter your plant's current metrics
Based on customer benchmarks
Deploy in 10 minutes. Connect your MES. Watch your OEE climb.